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Live2026-10-28 20:37 UTC+40 todayUpdated

Ford Simulators Can Run Ten Times More Tests in One-Tenth of the Time

Ford's simulator program can run ten times more tests in one-tenth the time, cutting development from months to days.

Testing speed increase
10x more tests in 1/10th time
Real-world equivalent
1 day = 6 months

What Happened

Testing speed

6 months of real-world testing in 1 day

Virtual simulations accelerate vehicle development.

The simulator can test in controlled conditions that are impossible in the real world, such as a perfectly flat and straight highway. Engineers can switch environments instantly, repair virtual damage with a button press, and run the same test under identical conditions regardless of weather or temperature. The simulator team validates all testing against real-world outcomes to ensure accuracy.

“If we run virtual tests, we want the same answer and information we get at the race track.”
— Mike Del Zio, Vehicle Dynamics Core Methods Engineer at Ford

Why this matters

Ford's virtual testing allows faster, more controlled, and more comprehensive vehicle testing than real-world methods, enabling quicker development and better quality.

Terms in This Story

ADAS
Advanced Driver-Assistance Systems; technologies that assist with driving tasks like lane keeping and adaptive cruise control.
BlueCruise
Ford's hands-free highway driving system that allows drivers to take their hands off the wheel on certain roads.
Vehicle Dynamics
The study of how a vehicle responds to driver inputs and road conditions, affecting handling, ride, and stability.
Read Original: Ford

Summarised from the linked release; details can be imperfect — always verify against the original source.

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