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Cummins Inc.18 MayConventionalHigh confidence

Cummins X15: A Broader View of Efficiency Across Fuel, Oil, and DEF

DEF consumption range

3% to 5% of diesel fuel

Annual DEF cost per truck at 5% rate

$3,375

Fuel economy improvement from X15 Efficiency Ser

Up to 5%

What Happened

Cummins’ X15 diesel engine achieves efficiency by managing fuel, oil, and diesel exhaust fluid (DEF) together. Engineers emphasize that focusing solely on fuel economy misses significant cost savings from oil and DEF management.

DEF Consumption Rate

3% to 5%% of diesel fuel

For a truck using 15,000 gallons of diesel annually, a 5% rate adds about $3,375 in DEF costs.

One of the challenges we have with fleets is that they don't measure their DEF usage.
Kyle Richardson, X15 product manager

The X15's variable maintenance monitor extends oil drain intervals based on duty cycle, reducing downtime and maintenance costs. Kristopher Ptasznik, Cummins powertrain TCO leader, notes that eliminating one or two maintenance events over a truck's life creates a snowball effect of savings.

Proper truck specification is critical: routes, loads, and driver preferences all affect fuel economy. Cummins advises getting the spec right upfront to maximize the engine's efficiency features.

Why this matters

Heavy-duty diesel fleets often overlook DEF and oil costs; managing all three fluids in the X15 can lower annual operating expenses and reduce downtime.

Terms in This Story

DEF
Diesel exhaust fluid; a urea-based solution injected into exhaust to reduce nitrogen oxide emissions.
SCR
Selective catalytic reduction; an aftertreatment system using DEF to convert NOx into nitrogen and water.
TCO
Total cost of ownership; all costs associated with operating a vehicle over its lifetime, including fuel, maintenance, and fluids.
ECM
Engine control module; the computer that manages engine performance and monitors maintenance intervals.
Read Original: Cummins Inc.